electro-magnetic Solutions for Industrial Inspection
News
June 15, 2023: AUTOASSESS project granted by Horizon Europe
AUTOASSES is a consortium aiming at developping new inspections technologies for the maritime sector. Sensima Inspection will contribute
to the project by devlivering miniaturised NDT sensors and electronics matching the payload requirements of inspection drones.
April 15, 2022: Advanced NDT sensors for the detection of fatigue cracks in gas turbines
In gas turbines, the presence of cracks in blade firtrees or rotor grooves caused by cyclic loads may lead to the failure of the rotor with
major consequences. Sensima Inspection offers to field service companies advanced sensors, matching the geometry of the grooves,
to efficiently and reliably inspected them. We also offer very compact eddy current testers to drive the sensor and obtain accurate data, without
the pain of cumbersome equipment, dongles, and recurring fees.
Jan 15, 2022: First real scale tests with the TJEX product
We just come back from Middle East where we performed our first field tests with our new TJEX product. Stainless steel OCTG/drill pipe connections have been successfully controlled against cracks with electromagnetic NDT technique.
Fully compliant with ISO 15548. Improving inspection quality and traceability, massively saving inspection time, and without using any chemicals.
Thanks to our partner SIGS and congratulations to all Sensima engineers for the great development work !
July 5, 2019: Real scale contact inspection performed with drones
Approaching the end of the AEROARMS H2020 project, and getting closer and closer to commercial applications of contact NDT with drones. See a video here and contact us for more information.
May 24, 2019: TJEX, an innovative solution for the inspection of the joints in the OCTG drill pipes
The inspection of the OCTG/drill pipes joints is critical to prevent drill pipe failure, whose costs may reach hundreds of
thousands of dollars per day. Whereas the pipe body benefits from automated EMI inspection tools, the techniques used for
the inspection of the joints (threads, taper, upset, welds, stress relief section) have still a large margin for improvements.
Responding to the demands of the inspection industry, Sensima has developped the TJEX, a rotary Eddy Current scanner. TJEX takes advantage
of the advanced technologies of Sensima to improve OCTG inspections in the traceability, reliability, accuracy, documentation, and efficiency.
Contact us for more information.
April 2, 2019: First public presentation of the AEROARMS contact inspection drone
Visit us at the TUEV NORD booth of the HANNOVER MESSE. The contact inspection
drone developped
by the AEROARMS consortium, to which SENSIMA belongs, will be presented for the first time to the public.
This drone offers new perspectives for remotely controlled inspections, introducing contact inspections
methods such as Eddy Current and Ultrasound in the drone industry.
This drone benefits from the unique inspection technologies and integration engineering of Sensima.
.
May 30, 2018: Sensima, an inspirational case for open innovation in EU
The business model of Sensima and its spin offs has attracted the attention of
INSPIRE, a coordination action funded by the European
Commission (Horizon 2020) which seeks
to pool knowledge, expertise, and interest around Open Innovation in SMEs with the aim to professionalize
Open Innovation (OI) processes in European SMEs. In this frame, Sensima has been selected as
a good practice case from around 120 practices identified around Europe.
Read more about this project here.
April 13, 2018: Sensima invited by the ASNT UAE section
Sensima and AIMsight were invited by the UAE section of the American Society of Non Destructive testing
to present the latest developments of the eddy current techniques, with a particular focus on the permanent
monitoring of cracks in O&G structures. A good opportunity to exchange with practioners working at the "front line" of the
asset integrity of O&G assets.
Sensima and AIMsight are looking forward to meeting again with this community at the occasion of the GNDT, The Gulf Nondestructive Testing Expo in Dubai,
September 25-27, 2018.
March 20, 2018: AIMsight and SGS release their sensor-based Structural Health Monitoring
December 23, 2017: Launching new NDT compliant monitoring products
The time has come to highlight our main achievements after one year of operations in the structural health monitoring: Launch of new products
combining compliance with NDT standards and most advanced data processing technologies, 7 infrastructures instrumented,
one product approved by the American Bureau of Shipping, underwater monitoring solutions ready to fly, all in all a great year for remote NDT !
May 20, 2017: Sensima to found AIMsight Sarl, a new spin-off to create and market the next generation monitoring solutions for Condition Based Maintenance and digital Asset Integrity Management
Sensima is proud to announce the foundation of its next spin-off that will take over and expand the activities of Sensima in the field of Condition Based Maintenance (CBM). The new company
will further develop Sensima's CBM products to take them to the level of digital Asset Integrity Management (AIM) solutions, therefore offering industrial customers a global solution for root
cause monitoring and decision support. This will allow Sensima to focus on the NDT market and to continue helping its customers with passion, as it has done in the past, with state-of-the-art
solutions, service, and equipment dedicated to the needs of the traditional NDT industry. The new monitoring products will differentiate from competition by the high level of reliability of the
data generated by normalized NDT blocks and components. They will be powered by the high-end and renowned NDT technology of Sensima. These products will allow the maintenance industry to join the
IoT revolution and move to the "Industry 4.0" level and will address the need for the volume and variety of data, beyond their veracity. A strong commercial partnership between Sensima's new spin-off and
SGS, the world's leading inspection, verification, testing, and certification company, has been set up. This answers the market demand for third party suppliers with a strong commitment on the veracity of
the data and opens a global actor's network to the new entity. The primary business focus of the partnership is the structural health monitoring, in particular bridges and cranes.
March 28, 2017: Penstock of a Swiss hydroelectric power station instrumented with Sensima monitoring technology
Sensima is proud to announce the commisionning of a monitoring system aimed at monitoring cracks in a penstock of a >100MW Swiss
hydroelectric power station. The project, which is the result of a collaboration between Sensima, Hydro Exploitation, and ALPIQ, with the support of The Ark,
was presented recently at a Technical Workshop of the Institut de Soudure in Paris. The slides (in french) are
available here.
February 14, 2017: Sensima technology to enable the first contact NDT measurements ever performed with an aerial drone
While drone based non contact inspection (optical, 3D stereoscopy, IR, lidar,...) is moving quickly to a commodity business, huge efforts are still to be made in the aerial robotics
and NDT measurement technology to access contact NDT (i.e. Ultrasound, Eddy Current). Significant steps into that direction are made in the frame of the AEROARMS collaboration supported by the H2020 programme
as demonstrated in the video above (in french).
February 5, 2017: H2020 project AEROARMS to perform its first full scale tests
Sensima Inspection teams up with the major organisations in Europe developping advanced aerial robotics in the frame of the H2020 project AEROARMS.
The objective of the project is to develop breakthrough industrial inspection solutions integrating the most recent robotics technologies.
In the most challenging deliverables of the project,
the consortium will deliver industrial aerial robots able to perform contact NDT (EC, UT) leveraging the miniaturised, wireless inspection technologies of Sensima Inspection.
December 5, 2016: New UW Grid Explorer with extended capabilities
The success of Sensima underwater NDT tools has raised the attention of asset owners
willing to perform the underwater inspection of various infrastructures. On December 5, 2016, a new UW grid inspection scanner called
UW Grid Explorer, has been commissioned for the periodic inspection of the hydropower dam of Verbois in Geneva. This inspection tool enables
the underwater inspection of 14 bars simultaneously at a scanning speed of 0.5m/s. The above picture shows the rack of 14 U-shaped probes and the
connection box. The system is powered by the multichannel eddy current unit of Sensima, with the real time display of the signal of 14 Eddy Current channels.
October 24-27, 2016: Sensima Inspection at the ASNT Fall meeting
Sensima Inspection will present its latest products at the ASNT conference, the largest event for technicians, researchers, and professionals working in the
non destructive testing industry. In addition to its Ultra-Portable Eddy Current (UPEC) line of flaw detectors, Sensima Inspection is proud to present its
underwater flaw detectors with new features allowing ROV integration.
Our product catalogue covers eddy current inspection equipment and monitoring sensors, from array probes to testers as well as low frequency
magnetic sensors and electronics, all of which are designed to improve performance, reduce equipment size and weight, and facilitate integration and interfacing with your inspection systems.
Pay us a visit at booth 252.
April 25, 2016: Welcome to the UT committe of the Swiss society for NDT
Sensima Inspection is honored to host the 75th meeting of the UT committee of the Swiss society for NDT that will take place in Gland on May 4th, 2016.
In addition to their agenda, the participants will exchange with Sensima team on the challenges of the future NDT.
March 16, 2016: Sensima Inspection at the STIL fair of EPFL
Sensima Inspection has been invited by EPFL to the Salon des Technologies et de l'Innovation de Lausanne at the Swiss Convention Center.
More information here http://www.salon-stil.ch/
January 31, 2016: Foundation of SEDECT SA, a spin off of Sensima Inspection
Sensima Inspection is pleased to announce the foundation of SEDECT SA, the latest chapter in the story of SENSIMA that started in 2008.
SEDECT SA will pursue the development and the commercialisation of innovative metal detectors for security applications.
The initial project is conducted in collaboration with Geneva Airport and will lead shortly to the delivery of
detection devices to this airport. In the following video, the product and its impact on the passenger control
is presented by Geneva Airport.
December 21, 2015: UPEC Tester, Video Presentation and Tutorial
October 14, 2015: Sensima Inspection at the Technical Days of the Institut de Soudure
Sensima Inspection has been invited by Institut de Soudure to present its latest crack monitoring solutions.
About 120 experts of the maintenance of pipeplines have participated to this technical meeting.
The application of the eddy current monitoring solution for Oil & Gas has been presented by Sensima Inspection and discussed with the participants.
October 6, 2015: UPEX the first ATEX ZONE 0 Eddy Current tester is coming
II 1G Ex ia IIC T4
Contact us for more information.
October 26-29, 2015: Sensima Inspection at the ASNT Fall meeting
For the 5th time, Sensima Inspection will present its latest products at the ASNT conference, the largest event for technicians, researchers, and professionals working in the
non destructive testing industry. This year, the Ultra-Portable Eddy Current (UPEC) line of flaw detectors, introduced in 2013, is extended to multi-channel instruments.
The full line of testers retains its uniqueness in terms of compactness, performance and ease of interfacing with digital mobile devices.
We also present our novel and compact 3d
EC locator providing real-time scanning capabilities to hand-held probes, which, in addition to being able to produce C-scans with a resolution better than 0.1 mm, can reconstruct
the inspected surface in a working volume of about 40 m3 (1000 ft3).
Our product catalogue covers eddy current inspection equipment, from array probes to testers as well as low frequency
magnetic sensors and electronics, all of which are designed to improve performance, reduce equipment size and weight, and facilitate integration and interfacing with your inspection systems.
Pay us a visit at booth 539.
May 28, 2015: Sensima Inspection at the Technical Days of the Institut de Soudure
Together with its partner Hydro Exploitation, Sensima Inspection has been invited to the Technical Days of the Institut de Soudure, Paris, France to present its latest
developments in condition based monitoring. A particular attention was given to automated system operating in underwater environement and to the delivery of the information
allowing the asset owner to make decision without complex further information processing.
October 8, 2014: Material properties testing using UPEC tester
It is widely known that eddy current measurements can provide useful information on the properties of ferrous materials.
Modifications of the microstructure and of the dislocations distribution caused by heat treatment or work hardening result in variations of the magnetic domain wall motion, which affect the electromagnetic response of the sample.
While the underlying microscopic mechanism relating these quantities is difficult to describe quantitatively, the relation between the electromagnetic response and the microstructure
is a very efficient empirical tool to sort parts, both by comparaison with reference batches or by statistical analysis of samples.
There is a growing interest for the application
of this technique to the quality control (QC) of parts with complex geometries and/or
manufactured using exotic techniques such as EDM, SLS, or water jet. Moreover, eddy currents can prove an attractive complementary technology for the detection of subsurface porosity.
All these
new applications can however not be addressed directly with a standard NDT eddy current instrument.
Sensima Inspection recently released QC systems tailored for these applications, the most challenging beeing the detection of near surface porosity
in non ferrous components
and the QC of work hardening and heat treatment in minute mechanical parts.
Customers appreciated differentiating features of Sensima Inspection technology and products such as bespoke sensors optimising the contrast between samples of different properties
while enabling reproducible measurements of minute mechanical parts. QC system includes an intuitive software that can be parametrised
to generate alarms based on calibration sample sets.
Compared to alternative technologies, the eddy current QC can achieve impressive throughput rates, a key advantage both for manual tests and automation lines.
In the following printscreen, the response of a set of 300 parts is plotted in the impedance plane representation, the acceptable samples
being located in the ellipse, while the red dots correspond to the samples that are rejected.
August 30, 2014: The right sensor at the right place for the right reason
Crack Monitoring Sensors to enter pilot phase
Responding to requests from both private companies and governmental agencies, Sensima Inspection initated 2 years ago the development of a novel crack monitoring sensor for civil engineering
and oil and gas applications.
The prime target of this sensor is the monitoring of the most important parameters of a crack detected on a metallic part, such as crack tip position, crack depth, and load response.
This technology will ensure that a dramatic evolution of the crack occuring before corrective action is completed does not remain unnoticed.
Key to the development of the sensor was the capability to produce a miniaturised, multichannel, fully integrated, reliable and cost effective EC system matching the growing demand of the field for "the right
sensor at the right place for the right reason".
The sensor performance validation phase has been successfully completed in the Steel Structures Laboratory of Prof. Alain Nussbaumer at EPFL opening the route for
the first on site pilot project to take place later in Switzerland this year.
July 30, 2014: Sensima Inspection to participate to the ASNT SMT Conference
At the occasion of the ASNT SMT conference, Sensima Inspection will present its latest developments for the monitoring of cracks in metallic
civil infrastructures..
The ASNT SMT conference promotes the exchange of information between national and international researchers, practitioners, and infrastructure owners on the application
of Nondestructive Evaluation (NDE) and Nondestructive Testing (NDT) technologies for the condition assessment of highway infrastructure. Download abstracts and papers here.
July 15, 2014: Underwater Weld Inspection Made Easy
Sensima equipment enables BS 1711:2000 to be applied to UW welds
Sensima Inspection is happy to celebrate with the underwater NDT community a year of successful utilisation of its UW Eddy Current (UWEC) tester.
The most recent project was conducted early this month by the diver company Shape of the World to inspect underwater welds at an offshore location in the Atlantic Ocean. Recent developments to the inspection setup include a full duplex audio connection and simultaneous display of the impedance plane on an UW monitor. This enables both the diver and the inspector located on the surface to view the same information. In particular, the diver can directly monitor the probe response as displayed by the Sensima "UPECView" software.
More details on the UWEC tester in our product page.
All in all, a brilliant demonstration that this Sensima equipment can perform a practical application of the BS 1711:2000 standard for UW NDT!
April 3, 2014: Challenging Underwater Inspection Successfully Conducted
This inspection system is aimed at detecting cracks on a grid protecting the turbines intake of a run-of-river power plant.
The scanner, which contains 8 U-shaped eddy current probes and the control electronics, is
attached to the bucket of the crane that automatically cleans the grid from various materials that
may obstruct the intake.
A cumulated bar length of 160m is inspected in 1 minute as seen in the above movie.
The full grid, corresponding to a total 4.5 km of bars, can therefore be inspected in one day.
"It is impressive how this advanced technology could be integrated in an existing cleaning crane.
We can therefore run this inspection device with zero interference with the plant operation." said the technical manager of the power plant.
The scanner has been jointly developed by Sensima Inspection and
Hydro Exploitation for the power plant owner (SIG-Geneva).
March 25, 2014: Sensima Inspection awarded !
The Region of Nyon is a dynamic, rapidly growing region located midway between Geneva and Lausanne.
4 years ago, Sensima Inspection decided to relocate its headquarter there to benefit from this outstanding environment
and the proximity of high quality suppliers.
Today, Sensima Inspection has been awarded the first Innovation Award by the REGIONYON Council for the innovative accomplishments of our company
and its potential for growth.
The press release is available
here.
November 10, 2013: Eddy Current goes mobile
At the occasion of the ASNT tradeshow, Sensima has released the UPEC, its latest eddy current tester. With a software
running both under Windows and Android, UPEC is the first eddy current instrument designed for the mobile technologies.
Mobile and portable devices are now ubiquitous. Why should an NDT equipment manufacturer impose one to you ?
We at Sensima focus on designing the most compact eddy current testers and on developping softwares taking advantage of modern devices.
Up to you to decide which portable computer is best suited to your NDT application, large or small display, rugged or not, tablet, laptop or smartphone, Android or Windows.
May 17, 2013: Penstock mapping system: first on site tests
Last month, Sensima team performed the first on-site tests of a new system aimed at mapping penstocks for wall thinning (corrosion) and flaw detection. This project
is conducted jointly with
Alstom Inspection Robotics and
Hydro Exploitation with the support of The Ark Foundation.
This unique technology consists of an ROV with advanced navigation capability that is instrumented with ultrasonics and eddy current NDT equipment.
The final NDT product, that will be released in September 2013, will enable large scale, cost effective mapping of the penstocks used for example
in hydropower plants. The automated reporting functionality will help asset owners make important decisions on maintenance and operation.
February 1, 2013: Underwater Eddy Current Tester Released
The Sensima Underwater Eddy Current Tester is released. The compactness and performance of this product allow underwater NDT in optimal
conditions. Available in absolute and differential configurations up to 100 bars. Accessories, integration, and customization on request.
January 25, 2013: ROV Instrumented with Sensima Eddy Current Tester and Probe
The Sensima Ultraportable Tester has been integrated on a Buggy together with an eddy current sensor. The system can
be used to performed various remotely controlled EC inspection tasks. Developed in collaboration with
Alstom Inspection Robotics.
October 2, 2012: Underwater Eddy Current Inspection using Sensima Inspection Product
Our partner
Hydro Exploitation has recently performed an extensive inspection of the underwater grids protecting the intake of a hydro power turbine.
Key to this inspection was the Underwater Eddy Current Equipment of Sensima Inspection which was used for the first time in real conditions.
The UW Eddy Current tester is a specialized version of the innovative Ultraportable USB tester developed by Sensima Inspection.
The unprecedented compactness and performance of this product match the demanding needs of professional underwater
NDT companies.
"The Eddy Current module is very compact, I could safely keep it on my gear all day long,
compared to other equipment that have to be attached to a fixed point, this made my life easier for this inspection
which covered quite a distance" said the diver after the inspection.
Sensima Inspection is a high tech company founded in 2009 as a spin off of the Swiss Federal Institute of Technology.
Sensima Inspection develops and markets advanced electro-magnetic solutions for non destructive testing (NDT) and quality control, with a focus on crack detection, sizing, and monitoring in metallic components. We offer a unique combination of the most advanced technologies including IC design and a recognized expertise in non destructive testing.
Our innovative products are designed to improve performance, to reduce equipment size and weight, and to facilitate integration in and interfacing with your inspection systems.
Products
UPEC Tester: Eddy Current Goes Mobile
Most compact in its category, wireless, touchscreen software